Rectivas Materials · Flame retardant manufacturer and formulation partner sales@rectivas.com  ·  WhatsApp +86 180 3191 1520

Flame Retardant Additives for Plastics and Polymers

Powder, liquid and compounded flame retardant additives for polymer modification, cable compounds, extrusion, injection molding and custom formulation support. These flame retardant polymer additives — also searched as fire retardant additives — are selected by resin, flame rating, smoke target and processing method.

Product formsPowder · liquid · blend
Target polymersPP · PE · PVC · PC · PA
StandardsUL94 · LOI · LSZH
SupportSample · formulation · RFQ
White flame retardant additive powder under QC lab inspection Fig. A01 — additive form + lab control

Use a real image of flame retardant powder on a stainless tray with sieve analysis, lab tools or QC setup. The image should prove additive form, particle control and technical formulation handling.

FR additive series
Form — powder / liquid / blend
Use — compounding
Goal — UL94 / LOI / low smoke
01 / 08Forms

Additive Forms for Different Processing Needs

Flame retardant polymer additives and additive flame retardants are selected not only by chemistry, but also by form, dosing method, dispersion requirements and the buyer's compounding process.

Forms: powder · liquid · compounded blend Dosing: direct compounding or in-line feeding Fit: matched to your process and equipment
A-01

Powder Flame Retardant Additives

For compounders that need direct formulation control, flexible active ingredient adjustment and integration with in-house mixing or extrusion recipes.

  • Best for direct compounding
  • Requires feeding and dust control
  • High formulation flexibility
A-02

Liquid Flame Retardant Additives

For selected polymer, coating, PU or process-specific applications where liquid dosing is preferred and compatibility must be confirmed.

  • Useful for selected systems
  • Requires compatibility checks
  • Can support process-specific dosing
A-03

Compounded Flame Retardant Blends

For buyers that need balanced flame performance, dispersion, smoke control and processing stability without building every component from zero.

  • Balanced multi-component system
  • Supports smoke and processing control
  • Can bridge additive and masterbatch needs
White flame retardant powder additive on stainless trayFig. A02 — white flame retardant powder additive on stainless trayAdditive form, particle control and lab handling before formulation.
Blending and compounding lineFig. A03 — blending and compounding lineIn-house formulation and compounding capability.
02 / 08Systems

Halogen-Free, Halogenated and Low-Smoke Flame Retardant Systems

Different materials need different flame retardant chemistry. The right system depends on flame rating, smoke performance, processing temperature, cost and regulatory requirements.

Chemistries: halogen-free · halogenated · brominated · mineral Compliance: RoHS · REACH · low-smoke support Selection: by polymer and end-use
S-01

Halogen-Free Systems

For low-smoke, RoHS/REACH-oriented and engineering plastic applications where halogen content must be avoided.

S-02

Halogenated / Brominated Systems

For applications where high flame retardant efficiency and cost control are important, subject to regulatory confirmation.

S-03

Phosphorus and Nitrogen-Phosphorus

For selected plastics requiring halogen-free performance, char formation and a balance of flame rating and mechanical properties.

S-04

Mineral Flame Retardants

For low-smoke and high-loading applications where mechanical properties and processing stability must be managed carefully.

RefAt a glance

Flame Retardant Additive Systems at a Glance

Starting points for screening, not specifications. Loading and processing limits move with resin grade, wall thickness and the flame rating you have to reach — confirm at your own thickness before committing to a trial.

SystemTypical LoadingProcessing WindowWhere It FitsMain Trade-Off
Mineral — ATH / MDH55–65%ATH from ~200 °C · MDH to ~330 °CLSZH cable, PE, EVA, low-smoke partsHigh loading costs elongation and melt flow
Phosphorus — APP, phosphinate15–25%Resin-specific; check grade temperature limitPP, PA, PBT, intumescent systemsChemistry is resin-specific, not universal
Nitrogen — MCA, MPP10–20%Suited to engineering-resin processingUnfilled PA; P-N synergistCan promote dripping; weak in glass-filled grades
Brominated + antimonyLow–moderate; Br:Sb about 3:1WideABS, HIPS, PP, PBTHalogen restrictions and antimony price swings
03 / 08Compatibility

Flame Retardant Polymer Additives by Resin

Use this table as a first filter before sample testing for flame retardant additives for polymers. Final selection should be confirmed by resin grade, processing method, target standard and end-use requirements.

Coverage: PP · PE · PVC · PC · PA · ABS · LSZH First filter: shortlist before sample testing Confirm: resin grade, standard and end-use
PolymerTypical Additive DirectionHalogen-FreeHalogenatedTypical TargetsProcessing NotesRelated Page
PP / PolypropylenePhosphorus-nitrogen or compounded systemsCommonAvailableUL94 V-2 / V-0 · LOI 26–32Check dispersion, smoke and mechanical retentionPP application
PE / PolyethyleneMineral, halogen-free or cable compound systemsCommonAvailableUL94 HB / V-2 · LOI 24–30Often linked to cable, pipe or film requirementsPE application
PVCLow-smoke, synergist or application-specific systemsOn requestCommonLOI 30–38 · low smokeConfirm flexible/rigid PVC, plasticizer and smoke targetPVC application
PC / PC-ABSEngineering plastic flame retardantsPreferred for many specsOn requestUL94 V-0 @ 1.5 mm · heat resistanceConfirm heat resistance, color, transparency and UL94 thicknessPC / PC-ABS
PA / NylonPhosphorus, nitrogen or reinforced compound systemsAvailableAvailableUL94 V-0 · GWFI 960 °CConfirm glass fiber, processing temperature and GWFI targetPA / Nylon
ABSBrominated or custom halogen-free directionOn requestCommonUL94 V-0 / HBBalance impact, color and injection molding stabilityABS application
LSZH Cable CompoundsLow-smoke halogen-free mineral / compounded systemsCore directionNot typicalIEC 60332 · low smoke zero halogenConfirm cable standard, smoke density and mechanical needsLSZH compounds
04 / 08Comparison

When to Choose Additives Instead of Masterbatch

Additives and masterbatch solve the same problem in different ways. Use the guide below to choose the form that fits your process, equipment and handling needs.

Choose Flame Retardant Additives When...

You need maximum formulation control, direct compounding, flexible active ingredient adjustment or integration with an existing recipe.

  • Compounders with mixing and extrusion capability
  • Projects that require custom active ingredient balance
  • Applications where cost and formulation control matter most

Choose Flame Retardant Masterbatch When...

You need cleaner dosing, easier handling, better pre-dispersion and direct let-down on extrusion or injection molding lines.

05 / 08Selection

How to Select the Right Flame Retardant Additive

A useful recommendation requires more than a product name. These factors determine whether a flame retardant additive can meet flame, processing, compliance and cost targets.

01Base resin
02Target flame rating
03Halogen-free or halogenated
04Smoke and toxicity requirements
05Processing temperature
06Mechanical performance
07Color or transparency
08Regulatory requirement
09Cost target
06 / 08Supply

Factory-Direct Supply and Verification

We work directly with the factories that produce these additives: custom formulation, sample testing, powder and compounded blend supply, batch production at the partner factory, quality control and export packaging. See our flame retardant manufacturer sourcing page for how production, OEM and RFQ are handled. If you would rather skip the compounding step entirely, we also supply ready-to-mould flame retardant compound grades — FR-PP, FR-ABS, FR-PA6, FR-PC and FR-PBT pellets at UL94 V-0.

Formulation: custom recipe development Quality: QC with UL94 / LOI validation Supply: samples, batch production and export
  • C-01Custom formulation
  • C-02Powder and compounded blend supply
  • C-03Sample support
  • C-04Particle and dispersion control
  • C-05Batch production
  • C-06Quality control
  • C-07Export packaging and documents
QC lab, UL94 vertical burn and LOI testingFig. A04 — QC lab, UL94 vertical burn and LOI testingFlame rating and oxygen index validation.
Export bags, drums and palletized goodsFig. A05 — export bags, drums and palletized goodsBatch production, packaging and worldwide B2B supply.
07 / 08Sourcing

What to Check Before You Commit to Any Supplier

Chemistry decides whether the formulation works. Supply decides whether it still works on the fifth container. These questions apply to us as much as to anyone you are comparing us against.

The WorryHow to Actually Test It
Factory or trading company?Ask for the batch record on a lot number you already hold. A trader cannot produce records for material it did not make — this single question settles it faster than any certificate.
Will production match the sample?Ask whether the sample was line-produced or lab-made, and on which lot. Then write incoming checks into the contract — ash content for loading drift, LOI for dispersion drift.
Why is that other quote cheaper?Usually active content, particle size or surface treatment. Normalise every quote to price per kilo of active and request the particle size distribution. Rankings often reverse.
What does switching really cost?Not the price gap — re-qualification. Burn testing at your thickness, a line trial, sometimes re-certification. Price that before negotiating per kilo.

Our side of it. Our partner factory compounds on its SHJ-75 twin-screw line with UL94 and LOI screening we arrange, so samples come off the equipment that will run your order. batch traceability from the ISO 9001 certified factories we source from; third-party reports through an accredited third-party laboratory. Ask for trial quantity and production MOQ together. What we will not do is promise a drop-in match for another producer’s grade without a trial — identical chemical names still differ in particle size and active content, and that difference lands in your dispersion, not in the quotation. And if you need a commodity grade in tonnage tomorrow on price alone, a distributor holding local stock will beat us; we earn our place where the formulation has to be developed and held consistent for years.

08 / 08FAQ

Buyer Questions About Flame Retardant Additives

Direct answers help engineers and procurement teams decide whether to request additive samples, masterbatch samples or a custom formulation discussion.

Are fire retardant additives the same as flame retardant additives?

In plastics, yes — the two terms are used interchangeably. “Flame retardant” is the usual word in polymer and cable specifications; “fire retardant” is more common for coatings, textiles and building products. The chemistry is the same. Where the wording actually matters is covered in flame retardant vs fire retardant.

What are flame retardant additives?

Flame retardant additives are powder, liquid or compounded ingredients added to plastics and polymers to reduce flammability and help reach flame rating, smoke or compliance targets.

Which flame retardant additive system should be selected?

Selection depends on base resin, processing temperature, target flame rating, smoke requirement, halogen-free or halogenated requirement, color, mechanical performance and cost target.

Can one additive work for every polymer?

No. PP, PE, PVC, PC, PC/ABS, PA, ABS, PU and LSZH cable compounds have different processing temperatures, smoke requirements and mechanical property needs.

What should be included in an additive RFQ?

Share base resin, processing method, target standard, halogen-free or halogenated requirement, color, mechanical performance, trial quantity and any compliance requirements.

What is the minimum order for flame retardant additives?

Trial quantities and production orders are different conversations. We supply sample quantities against a signed specification sheet so you can run a real trial on your own line, and production MOQ depends on whether the grade is standard or a custom package. Ask for both figures in the same enquiry.

Can you match an additive we already buy from another supplier?

Usually yes, provided you share the current TDS and the property targets you have to hold. What we will not do is claim a drop-in match without a trial — particle size, surface treatment and active content differ between producers even when the chemical name is identical, and those differences show up in dispersion and mechanicals.

Final Thoughts

Buying flame retardant additives rather than masterbatch or compound only makes sense if you control your own compounding. If you do, the cost per kilo of active is the lowest of the three routes and you keep full formulation control — which is why cable and engineering-plastic compounders buy this way. Tell us the resin, the target standard at your real wall thickness, and whether halogen is permitted, and we will propose a system with a starting loading rather than a product list. Samples ship against a signed spec sheet.

Request a Flame Retardant Additive Recommendation

Send your resin type, processing method, target flame rating and compliance requirements. We will recommend a suitable additive direction or sample option for testing.

Include in your inquiryFR-ADD-RFQ
  • Base resinPP, PE, PVC, PC, PA, ABS, PU, cable compound
  • ProcessingExtrusion, injection molding, compounding, coating
  • Target standardUL94 V-0 / V-1 / V-2, LOI, low smoke, LSZH
  • RequirementHalogen-free, halogenated, smoke, color, transparency
  • Trial volumeSample quantity and expected annual demand